Individuals Control Chart

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Individuals Control Chart - short version

The individual portion of an X-MR control chart. The individual data points are plotted onto the chart and compared with control limits.

Individuals Control Chart - long version

the individual/moving-range chart is a type of control chart used to monitor variables data from a business or industrial process for which it is impractical to use rational subgroups. The chart is necessary in the following situations:

1. Where automation allows inspection of each unit, so rational subgrouping has no benefit.

2. Where production is slow so that waiting for enough samples to make a rational subgroup unacceptably delays monitoring

3. For processes that produce homogeneous batches (e.g., chemical) where repeat measurements vary primarily because of measurement error

The "chart" actually consists of a pair of charts: one, the individuals chart, displays the individual measured values; the other, the moving range chart, displays the difference from one point to the next. As with other control charts, these two charts enable the user to monitor a process for shifts in the process that alter the mean or variance of the measured statistic.

The individuals and moving range charts consist of points plotted with the control limits, or natural process limits. These limits are the voice of the process, and define what the process will deliver without fundamental changes to the process. Points outside of these control limits are signals indicating that the process is not operating as consistently as possible; that some assignable cause has resulted in a change in the process. Similarly, runs of points on one side of the average line should also be interpreted as a signal of some change in the process. When such signals exist, action should be taken to identify and eliminate them. When no such signals are present, no changes to the process control variables (i.e. "tampering") are necessary or desirable.


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