FRB


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FRB - short version

(1) Fibre Reinforced Plastic is molded plastic reinforced with lengths of fibre, which can be carbon, aramid, glass or natual material such as cotton, hemp or jute. They are formed by a range of processes including composite laminating, DMC and SMC molding and injection molding biofibre reinforced plastics and GRP.

(2) Fibrous-glass-reinforced plastic - a general term covering any type of plastic reinforced cloth, mat, strands, or any other form of fibrous glass.



FRB - long version

Fibre-reinforced plastic (FRP) (also fibre-reinforced polymer) are composite materials made of a polymer matrix reinforced with fibres. The fibers are usually fiberglass, carbon, or aramid, while the polymer is usually an epoxy, vinylester or polyester thermosetting plastic. FRPs are commonly used in the aerospace, automotive, marine, and construction industries.

Process definition

A polymer is generally manufactured by polycondensation, Polymerization or polyaddition, when combined with various agents to enhance or in any way alter the material properties of polymers the result is referred to as a plastic. Composite plastics refer to those types of plastics that result from bonding two or more homogeneous materials with different material properties to derive a final product with certain desired material and mechanical properties. Fiber reinforced plastics are a category of composite plastics that specifically use fibrous materials to mechanically enhance the strength and elasticity of plastics. The original plastic material without fiber reinforcement is known as the matrix. The matrix is a tough but relatively weak plastic that is reinforced by stronger stiffer reinforcing filaments or fibers. The extent that strength and elasticity are enhanced in a fiber reinforced plastic depends on the mechanical properties of both the fiber and matrix, their volume relative to one another, and the fiber length and orientation within the matrix. Reinforcement of the matrix occurs by definition when the FRP material exhibits increased strength or elasticity relative to the strength and elasticity of the matrix alone.

Advantages and limitations

FRP allows the alignment the glass fibers of thermoplastics to suite specific design programs. Specifying the orientation of reinforcing fibers can increase the strength and resistance to deformation of the polymer. Glass reinforced polymers are strongest and most resistive to deforming forces when the polymers fibers are parallel to the force being exerted, and are weakest when the fibers are perpendicular. Thus this ability is at once both an advantage or a limitation depending on the context of use. Weak spots of perpendicular fibers can be used for natural hinges and connections, but can also lead to material failure when production processes fail to properly orient the fibers parallel to expected forces. When forces are exerted perpendicular to the orientation of fibers the strength and elasticity of the polymer is less than the matrix alone. In cast resin components made of glass reinforced polymers such as UP and EP, the orientation of fibers can be oriented in two-dimensional and three-dimensional weaves. This means that when forces are possibly perpendicular to one orientation, they are parallel to another orientation; this eliminates the potential for weak spots in the polymer.

Applications

Fiber-reinforced plastics are best suited for any design program that demands weight savings, precision engineering, finite tolerances, and the simplification of parts in both production and operation. A molded polymer artifact is cheaper, faster, and easier to manufacture than cast aluminum or steel artifact, and maintains similar and sometimes better tolerances and material strengths.



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